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Linear Guides Technical Guides

Linear Guides: Four guides covering selection, accuracy, preload and accessories

Four guides covering selection, accuracy, preload and accessories

1. How guides and screws divide the work

In a linear axis the two do different jobs: the screw drives and positions, the guide carries and steers. Asking the screw to guide as well puts side moments on the balls and cuts life dramatically — the most common design error.

Guides take radial load, reverse-radial load and lateral load, plus the moment produced by any offset.

2. Accuracy grades N / H / P / SP / UP

Note: guide accuracy is not C0–C3 — that is the screw code. Guides use five grades:

GradeMeaningTypical use
NNormalTransport, general automation
HHighGeneral machinery, packaging
PPrecisionCNC, laser processing
SPSuper precisionSemiconductor, precision metrology
UPUltra precisionUltra-precision metrology, optical alignment

Running parallelism is tabulated by rail length — look it up for your actual rail length rather than relying on the grade letter alone.

3. Preload ZF / Z0 / Z1 / Z2 / Z3

PreloadRadial clearanceUse
ZFSlight clearanceLight load, smoothest travel
Z0No preloadGeneral transport and feed
Z1Light preloadMachines with mild vibration or shock
Z2Medium preloadMachining equipment needing stiffness
Z3Heavy preloadHeavy cutting, large inertia

More preload means more stiffness but higher drag, more heat and shorter life. Z1 covers most general machinery.

4. Load and life calculation

Guide life is stated as travel distance:

L = ( C / P )³ × 50 km, C = dynamic load rating, P = equivalent load

The equivalent load combines radial, reverse-radial and lateral components. With multiple blocks on one rail, calculate each block and check the worst case. The static load rating Co covers shock and permanent deformation, usually with a safety factor of 1–2.

5. Block types: flanged and square

TypeCharacterUse
FlangedWide mounting face, low heightTop-down mounting, limited height
Square (standard)Balanced stiffness, high capacityGeneral purpose, most common
LongHigher load and moment capacityLarge offset loads, cantilevered structures

6. Installation reference and adjustment

Frequently asked questions

Are guide accuracy grades C3 or C5?

No. C3/C5/C7/C10 are ball screw codes. Linear guides use N/H/P/SP/UP. Mixing the two leads to buying something other than what you specified.

How many blocks per rail?

Two blocks per rail is typical. For heavy, offset or cantilevered loads, add blocks or move to long blocks — that works better than simply widening the rail.

Is more preload safer?

Not always. Preload raises stiffness but also drag and heat, and shortens life. Z1 is usually enough for general machinery; Z2/Z3 belong in heavy cutting.

Can I mix MOSIONX and HIWIN on one machine?

Yes. We supply both, so a screw and a guide can be paired from different makers without waiting for a consolidated shipment.

All related guides
Linear Guide Selection (SEO)HIWIN HG/EG/MG/RG and MOSIONX ranges, accuracy C/H/P, rail width 15–45 mm.Linear Guide SelectionFive series, load and life calculation, accuracy and preload tables, torque and shoulder dimensions.Accuracy Grades N/H/P/SP/UPFive grades, running parallelism in 16 rail-length bands, full tolerance tables.Preload & InterchangeabilityMicrometre clearance for ZF–Z3 including heavy Z3, plus the matched-set vs separate-type matrix.Accessories & SealsGrease volume and feed rate, seal code breakdown, block length change with accessories.
Guide Series